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author: 2020-05-22
Common faults of gas boiler burners and solutions (1)
The fault phenomenon
The cause of the problem
Ruled out measures
1, switch on the power, press start, motor does not turn
(1) air pressure is not enough to lock (2) the solenoid valve is not strict, the joint leakage, check the lock (3) thermal relay open (4) condition loop at least one is not valid (water level, pressure, temperature and whether the program controller is energized to start)
(1) adjust the air pressure to the specified value (2) clean or repair the solenoid valve pipe joint (3) check whether the component is damaged and the motor current (4) check whether the water level, pressure and temperature exceed the limit
2. After starting, the front purge is normal, but the ignition cannot be started
(1) electric fire air quantity is insufficient (2) the solenoid valve does not work (main valve, ignition valve) (3) the solenoid valve burns out (4) the pressure is unstable (5) the air volume is too large
(1) check the circuit and repair it (2) replace it (3) adjust the air pressure to the specified value (4) reduce the air distribution and reduce the valve opening
3, the point is not on fire, normal pressure, electricity is not to fire
(1) the ignition transformer is burned out (2) the high voltage wire is damaged or falls off (3) the gap is too large or too small, the relative size of the ignition rod position (4) the electrode is broken or short circuit with the ground (5) the spacing is not appropriate
(1) replace with a new one (2) re-install or replace with a new one (3) re-adjust (4) re-install or replace with a new one (5) re-adjust
5. After ignition, the fire will be extinguished
(1) air pressure is insufficient, pressure drop is too large, gas supply flow is too small (2) air volume is too small, combustion is not sufficient, smoke is thicker (3) air volume is too large, white gas appears
(1) readjust the air pressure, clean the filter (2) readjust (30 readjust
5. White smoke
(1) the air volume is too small (2) the air humidity is too high (3) the exhaust temperature is low
(1) reduce the damper (2) appropriately reduce the air volume, increase the inlet temperature (3) take measures to increase the exhaust temperature
The chimney drips water
(1) the ambient temperature is lower (2) the combustion process of small fire is more (3) the gas contains more hydrogen, and the amount of oxygen to generate water (4) the chimney is longer (5) the temperature of smoke discharge is lower
(1) reduce the air distribution volume (2) reduce the chimney height (3) increase the furnace temperature
The throttle stops under control
The throttle position switch signal is not fed back to the program signal
Check whether the damper wiring is loose or whether the switch is out of order
Operation failure treatment list: 2 burner of gas boiler
The fault phenomenon
The cause of the problem
Ruled out measures
General failure
7. The burner motor does not work
(1) no voltage (2) fuse damage (3) motor failure (4) control circuit interruption (5) gas transmission interruption (6) control failure (7) contactor not working (8) thermal relay damage
(1) connect the circuit (2) replace (3) repair (4) find the disconnect point, contact or disconnect the regulator or monitor (5) open the ball valve, in the case of insufficient gas quantity for a long time, notify the gas management agency (6) replace (7) manual reset check (8) replace the thermal relay
Air shortage
8. The burner motor runs, but stops after the prepurge. The burner motor runs, but stops after about 20 seconds (for equipment with seal inspection device only).
(1) air pressure switch failure (2) pressure switch pollution, pipe block (3) electromagnetic valve is not sealed
(1) replacement (2) cleaning (3) exclude the case of not sealing
9. The burner motor runs, but stops in the pre-purge state after 10 seconds
(1) pressure switch contact is not connected to the operating position (air pressure is too low) (2) the blower is contaminated, thermal follow-up action (3) the rotation direction of the burner motor is wrong
(1) correct adjustment of the pressure switch, if necessary, to replace (2) cleaning
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Ignition failure
10. The burner motor runs, and the voltage is applied to the terminal post 16 of the controller. There is no ignition
(1) the ignition electrode is too far away (2) it is contaminated (3) the ignition electrode or circuit grounding (4) the ignition transformer fails
(1) adjust electrode spacing (2) clean (3) remove grounding, replace damaged electrode or cable (4) replace ignition transformer
Flame formation
11. The motor is running and ignition is normal, but it stops after failure
(1) the solenoid valve is not open because of coil damage or cable break
(1) replace the solenoid valve or troubleshoot the circuit failure, check the voltage at terminal 17
12. In the equipment with sealing inspection device, the sealing is not strict;Burner motor running, ignition normal, but later stop (no fault display)
(1) the solenoid valve is not sealed (2) the air supply is insufficient (3) the filter is blocked
(1) excluding the case of no sealing (2) cleaning or replacement